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Guides / Chemical Storage Tanks

Double-Wall Secondary Containment Tanks

110% Built-In. Audit-Clean. Stop Guessing with Berms.

James Riggins specifies containment, monitoring, fittings, and seismic/wind anchorage for double-wall tank systems — so you meet EPA/SPCC without external dikes and pass audits.

By James Riggins, Lead Engineer, Liberty Chemical & Equipment Supply, Inc.

Direct answer: A double-wall tank has built-in 110% interstitial containment — the space between the inner and outer wall is sized to hold 110% of the primary tank's volume, meeting EPA/SPCC requirements without an external dike or berm. Primary and interstice vents with leak port and alarm provisions detect a breach in the inner wall before material reaches the environment, and resin (XLPE, HDPE, or PP, matched to chemistry, with PP rated to roughly 200°F) has to be matched to the actual service conditions.

30+ years spec experience. Send James the process data and get a real answer — not a catalog page.

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50,000 gal
Max Capacity (extrusion-wound)
110%
Containment (built-in)
200°F
Max Temp (PP)
20+ yrs
Target Service Life
Engineering Note

The James Factor: Double-Wall Specs That Don't Leak, Warp, or Fail Audits

James matches containment path, venting/monitoring, fittings, anchors, and materials — so your tank stores clean, alarms correctly, and passes audits first time. A 110% interstitial containment path replaces external dikes and rain/debris management with clean, enclosed containment.

Poly Processing SAFE-Tank double-wall bulk chemical storage tank installed on a containment pad, with bulkhead outlet piping and a CHEM BULK FILL fill station

A double-wall XLPE bulk chemical storage tank on its containment pad, with a real bulkhead outlet fitting and dedicated chemical fill station — the 110% interstitial containment path described above, installed.

When the Tank Itself Gets Flagged

An Inspection Finding Isn't Paperwork — It's a Decision With a Deadline

Built-in containment protects against a release once one happens. It doesn't answer a separate question: what do you do the day an inspection report finds the tank's own shell below minimum safe thickness? There are four real responses — repair, remove from service, reduce the allowable fill level while repair is scheduled, or run as-is (not actually a response). A repeated external ultrasonic reading confirming the same thinning, with no internal inspection ever performed in response, is a pattern worth catching before it becomes a bigger decision.

Diagram: July 2025 Priority 1 tank finding, two more external checks with no internal inspection before catastrophic failure — three external inspections, zero internal in that window.

Free download: the full response checklist — internal vs. external inspection, containment code references, and a print-ready action list. Get the Chemical Tank & Secondary Containment Action Checklist →

Related
This page covers tank containment — for double-contained piping, see Double Containment Is More Than Two Pipes →
FAQ

Frequently Asked Questions

What does 110% containment mean for a double-wall tank?

It means the interstitial space between the inner and outer tank walls is sized to hold 110% of the primary tank's volume — meeting EPA/SPCC requirements without needing an external dike or berm.

How does a double-wall tank alarm on a leak?

Primary and interstice vents include leak port and alarm provisions, so a breach in the inner wall is detected in the enclosed interstitial space before any material reaches the environment.

What materials are used in double-wall tank construction?

XLPE, PP, or HDPE depending on the chemistry and duty — polypropylene handles up to ~200°F, while XLPE and HDPE suit a broader range of standard chemical storage.

Is secondary containment always sized to 110% of tank volume?

Not always — 110% is the common EPA/SPCC-derived figure for double-wall tanks, but the actual governing number depends on what's stored and which code or permit applies: petroleum falls under 40 CFR Part 112, hazardous waste tanks under RCRA (40 CFR 264.193), and most other chemical storage under state/local fire code (NFPA 30/400) or the facility's own permit. Confirm the specific code that governs your tank before assuming a percentage.

Spec Review

Get your tank spec'd against real chemistry, not guesswork

Send LibertyCES the chemical, concentration, temperature, and duty cycle — we'll help match resin, wall thickness, fittings, and containment.

Ready to buy or need a fast answer? Call, text, or email James directly — (559) 395-5500 · james@libertyces.com.