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Guides / Material Compatibility

EPDM Compatibility Guide

EPDM performs well with water, steam, hot water, many caustic solutions, glycol, and some oxidizing chemical services. It is generally not a good choice for petroleum oils, fuels, hydrocarbons, and many solvent applications.

EPDM is either correctly specified or incorrectly specified — this distinction determines whether a valve functions reliably or fails prematurely.
Where EPDM Performs Well

Water and Wastewater Service

EPDM is commonly used in water systems, though temperature, disinfectants, and additives require evaluation. Systems using chloramines or high-concentration disinfection need closer examination of seat and seal specifications.

Sodium Hydroxide and Caustic Soda

EPDM is often considered for caustic service, but concentration and temperature must be verified before specifying materials. Low-concentration caustic at ambient conditions differs significantly from hot, concentrated sodium hydroxide in continuous processes.

Glycol and Cleaning Solutions

EPDM may work with glycol and water-based cleaners, but additives can alter compatibility profiles. The exact fluid blend must be verified rather than relying on general chemical families.

Where EPDM Fails

Petroleum Oils, Fuels, and Hydrocarbons

EPDM performs poorly in these applications and can swell, soften, crack, lose elasticity, or lose sealing force. In valves, this typically manifests as increased operating torque, poor shutoff, internal leakage, or recurring seal failure.

Sodium Hypochlorite Service

This application requires careful verification rather than generic compatibility charts. Concentration, temperature, off-gassing, body material, seat material, seal material, diaphragm construction, and venting all factor into compatibility determinations.

Material Comparison
MaterialBest ForLimitations
EPDMWater, steam, caustic, glycolPoor performance with oils and fuels
FKM (Viton)Hydrocarbons, oils, fuels, solventsWeak in steam and caustics
PTFEBroad chemical resistanceLess flexible; may require backing
Buna-N/NBROils and fuelsNot universal for all chemicals
Verification Process

Before Specifying EPDM Valves, Confirm:

  1. Exact chemical name and concentration
  2. Operating temperature (minimum, maximum, continuous)
  3. Pressure specifications
  4. Valve type and body material
  5. Seat, seal, and O-ring materials
  6. Diaphragm construction
  7. Off-gassing or trapped pressure considerations
  8. Manufacturer configuration for specific service
FAQ

Frequently Asked Questions

What chemicals is EPDM compatible with?

EPDM is commonly compatible with water, steam, many aqueous salts, caustic solutions, and some dilute acids. It should still be checked by concentration, temperature, pressure, and application.

Is EPDM compatible with sodium hypochlorite?

EPDM can be compatible in some sodium hypochlorite services, but it is not an automatic approval. Concentration, temperature, off-gassing, and valve design matter.

Is EPDM compatible with caustic soda?

EPDM is often a strong choice for sodium hydroxide and caustic soda service, especially in aqueous solutions, but high temperature and concentration still need to be checked.

Is EPDM compatible with sulfuric acid?

EPDM may be suitable for dilute sulfuric acid, but concentrated sulfuric acid is not a good EPDM application.

Is EPDM compatible with hydrocarbons?

No, EPDM is generally not the right elastomer for hydrocarbons, fuels, petroleum oils, or many solvents.

Spec Review

Send the chemical, concentration, temperature, pressure, and valve type

Generic compatibility charts provide initial screening but cannot replace comprehensive valve specifications.