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LibertyCES — Engineering Line Direct: Call James Riggins at (559) 395-5500 — 30+ Years Spec Experience. No sales queue. Real engineering answers.
Industries / Chemical & Plating

Chemical & Plating Solutions

Chrome reduction and cyanide destruction pH/ORP control, high-purity plating bath tank material, and plating-line filtration with precious metal recovery — for metal-finishing and electroplating operations.

Three Problem Types in Chemical & Plating

Match the Setpoint and Material to the Chemistry, Not the Catalog

Problem Type 01

Chrome Reduction & Cyanide Destruction pH/ORP Control

Hexavalent chromium reduction runs at pH 2.0–2.5 with an ORP setpoint near -300mV; cyanide destruction runs at pH 11.5 with ORP at +450mV in its first stage — real, vendor-published pretreatment setpoints for metal-finishing and electroplating wastewater, with the gas-release hazards most specs miss.

Chrome Reduction & Cyanide Destruction — pH/ORP Setpoints →
Problem Type 02

Plating Bath Tank Material Selection

Natural polypropylene with zero pigments and zero fibers is specified for nickel sulfamate and other high-purity plating baths — eliminating the leachables that would otherwise contaminate the plating chemistry.

Houston PolyTank Expansion Tanks for Plating Chemistry →
Problem Type 03

Plating Line Filtration & Precious Metal Recovery

MF acid/alkaline filter systems handle precious metal plating, high chloride, sulfuric, and alkaline cyanide solutions — plus an MR-SR Metal Recovery Chamber that recovers up to 3 troy oz of precious metal per pound of ion exchange resin from rinse and drag-out tanks.

Filter Pump — Plating Filtration & Metal Recovery →
FT30P AODD pump on a process floor beside rows of chemical bath tanks, the kind of layout used for plating and surface-finishing solution transfer
Plating Solution Transfer

Plating solution pump for bath transfer and waste treatment

Plating shops move acids, caustics and metal-bearing rinses between baths, holding tanks and waste treatment. A polypropylene air-operated diaphragm pump suits that work: no seal, no motor at the tank, self-priming from a tank top, and it can be stalled against a closed valve. The FTI Air FT30P covers the high-volume end at up to 300 gpm.

FTI Air rates its glass-filled polypropylene housing excellent for copper, nickel, zinc, tin and most other plating solutions, but only fair for chrome baths and not recommended for chromic acid — those go to PVDF. Bath chemistry and temperature decide the elastomer (housing range 32–158°F); see the AODD chemical compatibility chart. Size the duty with the diaphragm pump sizing calculator.

FAQ

Frequently Asked Questions

What are the real setpoints for chrome reduction and cyanide destruction on a plating line?

Hexavalent chromium reduction is controlled at pH 2.0–2.5 with an ORP setpoint near -300mV (-400mV max) and a minimum 15-minute detention time, using sulfur dioxide, sodium sulfite, or sodium metabisulfite as the reducing agent. Cyanide destruction runs its first stage at pH 11.5 with ORP held at +450mV to convert cyanide to cyanate, then a second neutralization stage. Both processes carry a real gas-release hazard if setpoints are pushed past what the process needs.

What tank material is used for nickel sulfamate and other high-purity plating baths?

Natural polypropylene with zero pigments and zero fibers — this eliminates the leachables that would otherwise contaminate high-purity plating chemistry, and supports the tight lead times (typically 4-6 weeks) that plating facility buildouts and commissioning schedules require.

Can precious metals be recovered from plating rinse water?

Yes — an MR-SR Metal Recovery Chamber using ion exchange resin recovers up to 3 troy oz of precious metal per pound of resin from rinse water and drag-out tanks, while also improving rinse-water purity for reuse.

What information does LibertyCES need to spec chemical/plating equipment?

The specific plating chemistry (chrome, cyanide, nickel sulfamate, or other bath type), concentration, flow rate, temperature, and whether the application is pretreatment (reduction/destruction), storage/containment, or filtration/recovery — process data first, part number second.

Specifying equipment for a plating line?

Send LibertyCES the bath chemistry, flow, and whether you need pretreatment, tank/containment, or filtration — we'll confirm the setpoints and material before you spec a model.

Ready to buy or need a fast answer? Call, text, or email James directly — (559) 395-5500 · james@libertyces.com.